Cement Industry involves mainly Production
of various types of Cement and Clinker as intermediary Product.
Lime Stone and other Additives i.e. Laterite, Aluminium Laterite,
Gypsum, Fly Ash etc. The Salient features of the Cement Industry
are:
- The manufacturing process governed by very high
standards of quality
- Apart from the Materials, Coal forms major part of the Cost and other
major cost items include Power, Stores & Spares, Advertisement, Selling
Expenses, Transportation etc.
- Steep increase in Material Prices, Transportation cost and due to heavy
competitiveness in the Market, every Company in the Cement Business
has to closely monitor & control conversion costs within acceptable limits
and given norms for sustaining profitability
Keeping the above points in view, the "COST EXCEL for Cement
Industry" Software is developed incorporating sound Cost
Accounting System with adequate flexibility to address the needs
of different Business Models in vogue in the Cement Industry.
The Software Package picks up Financial & Operational Input
Data in Excel Form and got Input Fields covering Admin Module,
Equipment History System, Vehicles Monitoring System, Stores
System, Workshop, Utilities, Operational Reports, Stock Statements,
Cost Ledger, Cost Statements, MIS, Marketing, Budgeting topics
generating the following reports:
BUDGET
» Overheads Budget
» Power Consumption Budget
» Raw Material Consumption Budget
» Sales Forecast Budget
» Stores and Spares Consumption Budget
EQUIPMENT SYSTEM
» Equipment Performance
» Root Cause Analysis
» Report Daily Operational Performance
» Report Equipment Performance
» Report Equipment History Card
» Report Plant Down Time Analysis
» Report Root Cause Analysis
PERSONNEL
» Civil Wages Allocation Register
» Daily Contract Labour Allotment
» Daily Report HR Deployment at Factory
» Employee Details Info
» Employee Master
» OT Requisition
» Pay Roll
» Report Daily Contract Wages Allocation Register
» Report Daily Contract Labour Allotment
» Report Daily Report HR Deployment Factory
» Report Employee Details Info
» Report Employee Master
» Report MIR Over Time Analysis
» Report OT Allocation Register
» Report Salaries And Wages
UTILITIES
» Air Compressor
» Compressed Air Register
» Cooling Water
» Diesel Power
» Power
» Process Inputs Consumed
» Water
» Daily Operation DM Water
» Daily Operation Report Compressed Air
» Daily Operation Report RO Water
» Daily Operation Report Water
» Daily Operational Report Power
» Daily Operation Report DM Water
» Report Cooling Water Register
» Report Diesel Power House-I
» Report Diesel Power House-II
» Report Power Consumption Register
» Report Water Register
» Water Consumption Report
» Compressed Air Consumption Report
» DM Water Consumption Report
» Power Consumption Report
STORES
» Exports Stores Data
» Stores Cash Purchase Monitoring
» Stores Issue Requisition Voucher
» Stores Issue Voucher Capital Works
» Stores Master
» Stores Return Note
» Stores Scrap Generation
» Stores Transaction File
» Report ABC Analysis
» Report Bill Of Materials
» Report Cash Purchase Monitoring
» Reports on Consumption
» Report Non Moving Items
» Report Stores Consumption Variance
» Report Stores Issue Requisition Voucher
» Report Stores Issue Voucher Capital Works
» Report Stores Master
» Report Stores Turnover Ratios
» Report Stores XYZ analysis
» Report Variance In Stores Balances
MARKETING
» Sales officer Cost per Month Analysis
» Depot-Wise Analysis
» Area office expenses Analysis
» Customer Wise Profitability Analysis
» Sales Area-Wise Profitability Analysis
» Area-Wise Profitability Analysis
» Zero-Wise Profitability Analysis
» Consolidated Profitability Analysis
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VEHICLES
» Heavy Vehicle
» Hired Heavy Vehicle
» Hired Vehicle
» Own Vehicle
» Vehicle Details
» Vehicle Repairs
» Report Heavy Vehicle Expenditure
» Report Heavy Vehicle Monitoring
» Report Hired Heavy Vehicle Expenditure
» Report Hired Heavy Vehicle Monitoring
» Report Hired Vehicle Expenditure
» Report Hired Vehicle Monitoring
» Report Own Vehicle Expenditure
» Report Own Vehicle Monitoring
WORKSHOP
» Default
» Job Order Form
» Job Order Work Details
» Tools Issue Register
» Tools Return Register
» Report Job Costing Register
» Report Job Order
» Report Tools Bin Card
» Report Tools Issue Register
OPERATIONAL
» Additives
» Cement Production
» Coal Crusher
» Coal Storage Area
» Equipment Performance At Mines
» Equipment Re-Traded Tyres
» Kiln Production
» Lime Stone Crusher Production
» Material Balancing Entry
» Mines Production
» Over Burden Removal
» Packing Plant Production
» Raw Mill Production
» Cement Mill Production Report
» Coal Mill Operational Report
» Kiln Production Report
» Packing Plant Production Report
» Raw Mill Production Report
» Report Cost Centre Wise
STOCK STATEMENTS
» Cement Mill Operation Summary Statement
» Nacked cement stock statement
» Uncrushed Lime Stone Yard
» Report Additives Storage Yard
» Report Crushed Lime Stone Stock Statement
» Report Crushed LS Conveyor Belt Operation Summary
» Report Lime Stone Crusher Operation Summary
» Report Lime Stone Raising Operation Summary Statement
» Report Over Burden Removal Operation Summary Statement
» Report Raw Meal Stock Statement
» Report Raw Mill Operation Summary
» Report Stacker And Reclaimed Summary
» Packing Section Operation Summary Statement
» Depot Stock Statements
COST STATEMENTS
» Cost Ledger
» Cost Analysis Report
» Primary Allocation Register
» Secondary Apportionment Register
» Cost Analysis Power
» Cost Analysis Water
» Cost Analysis Equipment Cooling Water
» Cost Analysis Air Compressor
» Cost Analysis Lime Stone Raising
» Cost Analysis Lime Stone Transportation
» Cost Analysis Crushed Lime Stone
» Cost Analysis Conveyor Belt System
» Cost Analysis Raw Mill
» Cost Analysis Clinker Produced
» Kiln Conversion Cost Allocation Statement
» Cost Analysis Cement Produced
» Cement Mill Conversion Cost Allocation Statement
» Cost Analysis Packing Section
» Packing Plant Conversion Cost Allocation Statement
» Cost analysis Cement Sold
» Summary Cost Analysis
MIS STATEMENTS
» Profitability Analysis Statements.
» P & L Account Analysis.
» Management Information Report Ratio Analysis (A)
» Management Information Report Ratio Analysis (B)
» Management Information Report Ratio Analysis (C)
» Summary Performance Report
» Transporter Performance Analysis.
» Market Information Report.
» Dealers Performance Analysis.
» Daily Critical Inventory Statements.
» Commercial Department Performance Report
» Working Capital Analysis.
» Variance Analysis.
» Branch Expenses Analysis.
» Raw Material Productivity.
» Plant Production and Performance Report.
» Coal Consumption Analysis.
» Plant Performance Report. Purchase
» Department Performance Report
» Power consumption Analysis.
» Work Overhead Variance Analysis.
» Administration Overhead Variance Analysis.
» Stores & Spares Consumption vs. Budget
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